Fermenter Achieves Well-ferment @

Fermenter
  • 1

    High Yield: Achieves a single-batch fermentation output of 1000 kilograms of solid products.

  • 2
    Dynamic Oxygen Supply Parameters: Oxygen Concentration Control: 12-18%, Turning Frequency: 2-24 times per day.
  • 3

    Static Sealing Parameters: CO2 Concentration Monitoring: ±0.5%, Pressure Relief Valve Setting.

  • 4

    High Biomass Concentration: Capable of reaching a biomass concentration of 15 g/L (dry cell weight) for yeast fermentation.

  • 5

    High Substrate Conversion Rate: Boasts a substrate conversion rate of up to 85% for glucose utilization in a specific fermentation process.

  • 6

    High Product Purity: Ensures a product purity of over 95% for a certain enzyme product, minimizing the cost and difficulty of subsequent separation and purification processes.

  • 7

    Stable Fermentation: Maintains excellent fermentation stability with production indicators fluctuating within a range of ±5% across multiple batches.

  • 8

    Low Contamination Rate: Keeps the contamination rate as low as 1% through strict aseptic protection systems, minimizing production losses caused by contamination.

  • 9

    Precise Parameter Control: Offers accurate control over various parameters such as temperature (±0.5℃), pH (±0.2), dissolved oxygen (±5% of the set value), etc., creating an optimal environment for fermentation.

  • 10

    Comprehensive Functionality: Equipped with features like automatic feeding, online detection (able to monitor parameters in real-time with an accuracy of 98%), CIP (Clean-in-Place) which can clean the equipment within 30 minutes, SIP (Sterilize-in-Place) that can complete sterilization in 60 minutes.

MBD Module

72-hour Installation Time & 300% Capacity Scalability

Plug & Play Module

IOT Control

Max Throughput: 13.2t/h | Energy Use: 1.08kW·h/kg

Intime Monitering Data

Holistic Line

OPC UA | Profinet | EtherCAT | All 7 Process Joint

Full Process Production

Full Process Line - SnLuck
Components of Fermenter -

Structure Module

module indication-SnLuck 3 modules

Heat Module

Composed with for Heat Generator Heat Exchanger Chamber Airflow Pipe & port.

Heat module - SnLuck

Load Module

Composed with for Material Load BeltsInsulate ChamberAirflow Guide.

Batch Load Module - SnLuck

Transfer Module

Composed with AirMaterialPowerMotor inlet part & port.

Batch Transfer Module - SnLuck

Air Module

Composed with AirblowAirflow part & port, independent & combine use.

Air Module - SnLuck

Control Module

Composed with for Control & Sensor Box Power Cabinet Drive Motor.

Control Module - SnLuck

Recycle Module

Composed withfor Airflow Recycle Part & Port Water Tank Condense part & Port.

Condense Module - SnLuck
Outstanding Function of Fermenter -

5 Supreme capabilities

Sleek & Neat Equipment - SnLuck
  1. Aesthetic appeal: Enhances the visual appearance of the workspace and creates a positive impression.
  2. Practical functionality: Optimizes the performance and operation of the equipment for efficient production.
  3. Facilitates international logistics and assembly: Reduces transportation costs and simplifies installation in different locations.
  4. Compatibility with multiple standard production lines: Increases the flexibility and adaptability of the equipment, allowing seamless integration into various manufacturing setups.
  5. Improves workplace safety: Well-designed structures minimize hazards and risks for operators.
  6. Lowers maintenance costs: The simple design makes maintenance and servicing more straightforward and less expensive.
  7. Increases equipment lifespan: Robust and efficient design ensures durability and long-term reliable operation.
  8. Enhances brand image: Demonstrates quality and innovation, boosting the reputation of the manufacturer and increasing market competitiveness.
Remote & Real-time Control - SnLuck
The remote control and real-time control capabilities of the equipment offer the following benefits:
  1. Enhanced convenience: Allows operators to manage the equipment from anywhere, providing flexibility and saving time.
  2. Quick response to issues: Enables immediate adjustments and troubleshooting, minimizing downtime and production losses.
  3. Improved productivity: Optimizes equipment operation based on real-time conditions for maximum output.
  4. Cost savings: Reduces the need for on-site supervision, lowering labor costs.
  5. Better monitoring and data collection: Facilitates continuous tracking of equipment performance and gathers valuable operational data.
  6. Remote diagnostics and maintenance: Allows technicians to identify and address problems remotely, reducing service calls and associated costs.
  7. Seamless integration with other systems: Enables easy connection and control within a larger production ecosystem.
  8. Enables centralized management: Allows control of multiple units from a single location for efficient resource allocation.
Energy Saving & Cost Reducing - SnLuck
  1. Reduced Energy Consumption and Operating Costs
  2. Lower Environmental Impact (reduced carbon footprint)
  3. Improved Process Efficiency and Product Quality
  4. Enhanced Equipment Durability and Uptime
Unattended Produce - SnLuck
  1. Increased productivity: Continuous operation without human intervention maximizes output.
  2. Reduced labor costs: Eliminates the need for constant on-site staffing.
  3. Consistent quality: Ensures uniform production standards as processes are not affected by human variations.
  4. 24/7 operation: Allows for around-the-clock production, meeting tight deadlines and increasing output.
  5. Enhanced safety: Minimizes human exposure to potentially hazardous production environments.
  6. Optimal resource utilization: Based on real-time data from sensors, resources like energy and raw materials are used more efficiently.
  7. Faster decision-making: Data collected via IoT enables quick analysis and informed decisions for process improvement.
  8. Remote monitoring and control: Allows management to oversee production from anywhere, providing flexibility and prompt response to issues.
Produce Data Storage & Analysis - SnLuck
  1. Informed decision-making: Enables users to make strategic decisions based on accurate and detailed historical data.
  2. Process optimization: Identifies areas for improvement by analyzing production patterns and trends.
  3. Quality control: Helps maintain consistent product quality by tracking and comparing data over time.
  4. Predictive maintenance: Anticipates equipment failures by monitoring data patterns, reducing downtime.
  5. Traceability: Allows for easy tracking of production batches for quality and compliance purposes.
  6. Performance evaluation: Measures the efficiency and productivity of the production process.
  7. Cost analysis: Enables better understanding of production costs and identification of cost-saving opportunities.
  8. Proof of compliance: Provides evidence of meeting regulatory and industry standards.
Practical Use Builds Reliable Equipment –

Standard Model

SL-VBD-D6P3C1

  • Capacity: 500Kg – 1 MT/Shift
  • Rated Power: 3 Kw
  • Outside Diameter: 5.6*2.2*2.2 Meter
  • Valid Dry Area: 108 Sqm
  • Worktime: 24 Hours
  • Cover Material: Stainless Steel
  • Belt Material: Mesh Stainless Steel
  • Holistic Delivery in 20′ Container

SL-VBD-D12P9C5

  • Capacity: 1 – 2 MT/Shift
  • Rated Power: 9 Kw
  • Outside Diameter: 11.8*2.2*2.2 Meter
  • Valid Dry Area: 270 Sqm
  • Worktime: 24 Hours
  • Cover Material: Stainless Steel GI
  • Belt Material: Mesh Stainless Steel Neo
  • Holistic Delivery in 40′ Container